{"id":1033,"date":"2024-08-07T13:55:02","date_gmt":"2024-08-07T13:55:02","guid":{"rendered":"https:\/\/knowledge-center.novatec.com\/?page_id=1033"},"modified":"2026-03-27T15:26:41","modified_gmt":"2026-03-27T15:26:41","slug":"avoid-those-devilish-angel-hairs","status":"publish","type":"page","link":"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/system-design\/avoid-those-devilish-angel-hairs\/","title":{"rendered":"Avoid Those Devilish Angel Hairs"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"1033\" class=\"elementor elementor-1033\" data-elementor-post-type=\"page\">\n\t\t\t\t<div class=\"elementor-element elementor-element-7398c873 e-con-full e-flex e-con e-parent\" data-id=\"7398c873\" data-element_type=\"container\">\n\t\t<div class=\"elementor-element elementor-element-1151d751 e-con-full e-flex e-con e-child\" data-id=\"1151d751\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element 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href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/system-design\/design-considerations\/\" class = \"hfe-sub-menu-item\">Design Considerations<\/a><\/li>\n\t<li id=\"menu-item-1773\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/system-design\/vacuum-pump-comparison-chart\/\" class = \"hfe-sub-menu-item\">Vacuum Pump Comparison Chart<\/a><\/li>\n\t<li id=\"menu-item-1774\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/system-design\/special-applications\/\" class = \"hfe-sub-menu-item\">Special Applications<\/a><\/li>\n\t<li id=\"menu-item-1775\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/system-design\/choosing-line-size-location\/\" class = \"hfe-sub-menu-item\">Choosing Line Size Location<\/a><\/li>\n\t<li id=\"menu-item-1776\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/system-design\/to-purge-or-not-to-purge\/\" class = \"hfe-sub-menu-item\">To Purge or Not to Purge<\/a><\/li>\n\t<li id=\"menu-item-1777\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/system-design\/the-purpose-of-blowback\/\" class = \"hfe-sub-menu-item\">The Purpose of Blowback<\/a><\/li>\n\t<li id=\"menu-item-1778\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a 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tabindex=\"0\" role=\"button\" aria-haspopup=\"true\" aria-expanded=\"false\"><a aria-expanded=\"false\" href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/components\/\" class = \"hfe-menu-item\">Components<span class='hfe-menu-toggle sub-arrow hfe-menu-child-0'><i class='fa'><\/i><\/span><\/a><\/div>\n<ul class=\"sub-menu\">\n\t<li id=\"menu-item-1715\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/components\/tubing-bends-couplers-and-flexible-hose\/\" class = \"hfe-sub-menu-item\">Tubing Bends Couplers and Flexible Hose<\/a><\/li>\n\t<li id=\"menu-item-1716\" class=\"menu-item menu-item-type-post_type menu-item-object-page menu-item-has-children hfe-has-submenu hfe-creative-menu\"><div class=\"hfe-has-submenu-container\" tabindex=\"0\" role=\"button\" aria-haspopup=\"true\" aria-expanded=\"false\"><a aria-expanded=\"false\" href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/vacuum-pumps\/\" class = \"hfe-sub-menu-item\">Vacuum Pumps<span class='hfe-menu-toggle sub-arrow hfe-menu-child-1'><i class='fa'><\/i><\/span><\/a><\/div>\n\t<ul class=\"sub-menu\">\n\t\t<li id=\"menu-item-3770\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/vacuum-pumps\/the-ultimate-guide-to-vacuum-pumps-for-plastics-processing-how-to-choose-the-right-one-for-your-plant\/\" class = \"hfe-sub-menu-item\">The Ultimate Guide to Vacuum Pumps for Plastics Processing: How to Choose the Right One for Your Plant<\/a><\/li>\n\t\t<li id=\"menu-item-4168\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/vacuum-pumps\/is-your-vacuum-pump-a-legal-liability\/\" class = \"hfe-sub-menu-item\">Is Your Vacuum Pump a Legal Liability?<\/a><\/li>\n\t\t<li id=\"menu-item-1717\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/vacuum-pumps\/pump-types\/\" class = \"hfe-sub-menu-item\">Pump Types<\/a><\/li>\n\t\t<li id=\"menu-item-1718\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/vacuum-pumps\/pump-performance-characteristics\/\" class = \"hfe-sub-menu-item\">Pump characteristics<\/a><\/li>\n\t\t<li id=\"menu-item-1719\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/vacuum-pumps\/startup-troubleshooting\/\" class = \"hfe-sub-menu-item\">Startup Troubleshooting<\/a><\/li>\n\t<\/ul>\n<\/li>\n\t<li id=\"menu-item-1720\" class=\"menu-item menu-item-type-post_type menu-item-object-page menu-item-has-children hfe-has-submenu hfe-creative-menu\"><div class=\"hfe-has-submenu-container\" tabindex=\"0\" role=\"button\" aria-haspopup=\"true\" aria-expanded=\"false\"><a aria-expanded=\"false\" href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/material-selection-methods\/\" class = \"hfe-sub-menu-item\">Material Selection Methods<span class='hfe-menu-toggle sub-arrow hfe-menu-child-1'><i class='fa'><\/i><\/span><\/a><\/div>\n\t<ul class=\"sub-menu\">\n\t\t<li id=\"menu-item-1721\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/material-selection-methods\/open-array-fantail-manifolds\/\" class = \"hfe-sub-menu-item\">Open Array Fantail Manifolds<\/a><\/li>\n\t\t<li id=\"menu-item-1722\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a 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\"hfe-sub-menu-item\">Vacuum Loaders<span class='hfe-menu-toggle sub-arrow hfe-menu-child-1'><i class='fa'><\/i><\/span><\/a><\/div>\n\t<ul class=\"sub-menu\">\n\t\t<li id=\"menu-item-3847\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/vacuum-loaders\/the-ultimate-guide-to-self-contained-loaders-for-plastics-processing\/\" class = \"hfe-sub-menu-item\">The Ultimate Guide to Self-Contained Loaders for Plastics Processing<\/a><\/li>\n\t\t<li id=\"menu-item-1725\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/vacuum-loaders\/compressed-air-loaders\/\" class = \"hfe-sub-menu-item\">Compressed Air Loaders<\/a><\/li>\n\t\t<li id=\"menu-item-1726\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/vacuum-loaders\/modern-loader-design\/\" class = \"hfe-sub-menu-item\">Modern Loader Design<\/a><\/li>\n\t\t<li id=\"menu-item-1727\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/vacuum-loaders\/powder-loaders\/\" class = \"hfe-sub-menu-item\">Powder Loaders<\/a><\/li>\n\t\t<li id=\"menu-item-1728\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/vacuum-loaders\/pellet-regrind-loaders\/\" class = \"hfe-sub-menu-item\">Pellet Regrind Loaders<\/a><\/li>\n\t<\/ul>\n<\/li>\n\t<li id=\"menu-item-1729\" class=\"menu-item menu-item-type-post_type menu-item-object-page menu-item-has-children hfe-has-submenu hfe-creative-menu\"><div class=\"hfe-has-submenu-container\" tabindex=\"0\" role=\"button\" 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hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/gaylord-unloading\/lances\/\" class = \"hfe-sub-menu-item\">Lances<\/a><\/li>\n\t<\/ul>\n<\/li>\n\t<li id=\"menu-item-1705\" class=\"menu-item menu-item-type-post_type menu-item-object-page menu-item-has-children hfe-has-submenu hfe-creative-menu\"><div class=\"hfe-has-submenu-container\" tabindex=\"0\" role=\"button\" aria-haspopup=\"true\" aria-expanded=\"false\"><a aria-expanded=\"false\" href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/components\/vacuum-receivers\/\" class = \"hfe-sub-menu-item\">Vacuum Receivers<span class='hfe-menu-toggle sub-arrow hfe-menu-child-1'><i class='fa'><\/i><\/span><\/a><\/div>\n\t<ul class=\"sub-menu\">\n\t\t<li id=\"menu-item-4041\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/components\/vacuum-receivers\/the-ultimate-guide-to-vacuum-receivers-for-plastics-processing\/\" class = \"hfe-sub-menu-item\">The Ultimate Guide to Vacuum Receivers for Plastics Processing<\/a><\/li>\n\t\t<li id=\"menu-item-1713\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/components\/vacuum-receivers\/features-to-consider\/\" class = \"hfe-sub-menu-item\">Features To Consider<\/a><\/li>\n\t\t<li id=\"menu-item-1714\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/components\/vacuum-receivers\/trouble-shooting-vacuum-receivers\/\" class = \"hfe-sub-menu-item\">Trouble shooting<\/a><\/li>\n\t<\/ul>\n<\/li>\n\t<li id=\"menu-item-1733\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/blenders-and-feeders\/\" class = \"hfe-sub-menu-item\">Blenders and Feeders<\/a><\/li>\n\t<li id=\"menu-item-1734\" class=\"menu-item menu-item-type-post_type menu-item-object-page menu-item-has-children hfe-has-submenu hfe-creative-menu\"><div class=\"hfe-has-submenu-container\" tabindex=\"0\" role=\"button\" aria-haspopup=\"true\" aria-expanded=\"false\"><a aria-expanded=\"false\" href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/bulk-resin-storage-and-handling\/\" class = \"hfe-sub-menu-item\">Bulk Resin Storage and Handling<span class='hfe-menu-toggle sub-arrow hfe-menu-child-1'><i class='fa'><\/i><\/span><\/a><\/div>\n\t<ul class=\"sub-menu\">\n\t\t<li id=\"menu-item-1735\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a 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href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/supplemental-system-components\/cyclone-dust-collectors\/\" class = \"hfe-sub-menu-item\">Cyclone Dust Collectors<\/a><\/li>\n\t\t<li id=\"menu-item-1741\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/supplemental-system-components\/take-off-box-probes\/\" class = \"hfe-sub-menu-item\">Take off box probes<\/a><\/li>\n\t\t<li id=\"menu-item-1742\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/supplemental-system-components\/proportioning-purge-valves\/\" class = \"hfe-sub-menu-item\">Proportioning Purge Valves<\/a><\/li>\n\t\t<li id=\"menu-item-1743\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/supplemental-system-components\/station-valves\/\" class = \"hfe-sub-menu-item\">Station valves<\/a><\/li>\n\t\t<li id=\"menu-item-1744\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/supplemental-system-components\/drawer-magnets\/\" class = \"hfe-sub-menu-item\">Drawer Magnets<\/a><\/li>\n\t\t<li id=\"menu-item-1745\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/supplemental-system-components\/vacuum-take-off-box-purge-valve\/\" class = \"hfe-sub-menu-item\">Vacuum Take Off Box Purge Valve<\/a><\/li>\n\t\t<li id=\"menu-item-1746\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/supplemental-system-components\/vacuum-take-off-boxes\/\" class = \"hfe-sub-menu-item\">Vacuum Take Off Boxes<\/a><\/li>\n\t<\/ul>\n<\/li>\n<\/ul>\n<\/li>\n<li id=\"menu-item-1783\" class=\"menu-item menu-item-type-post_type menu-item-object-page menu-item-has-children parent hfe-has-submenu hfe-creative-menu\"><div class=\"hfe-has-submenu-container\" tabindex=\"0\" role=\"button\" aria-haspopup=\"true\" aria-expanded=\"false\"><a aria-expanded=\"false\" href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/components\/conveying-controls\/\" class = \"hfe-menu-item\">Conveying Controls<span class='hfe-menu-toggle sub-arrow hfe-menu-child-0'><i class='fa'><\/i><\/span><\/a><\/div>\n<ul class=\"sub-menu\">\n\t<li id=\"menu-item-1784\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/components\/conveying-controls\/matching-a-control-to-your-system\/\" class = \"hfe-sub-menu-item\">Matching A Control To Your System<\/a><\/li>\n\t<li id=\"menu-item-1785\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/components\/conveying-controls\/vacuum-system-controls\/\" class = \"hfe-sub-menu-item\">Vacuum System Controls<\/a><\/li>\n<\/ul>\n<\/li>\n<li id=\"menu-item-1786\" class=\"menu-item menu-item-type-post_type menu-item-object-page menu-item-has-children parent hfe-has-submenu hfe-creative-menu\"><div class=\"hfe-has-submenu-container\" tabindex=\"0\" role=\"button\" aria-haspopup=\"true\" aria-expanded=\"false\"><a aria-expanded=\"false\" href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/conveying-faq\/\" class = \"hfe-menu-item\">FAQ<span class='hfe-menu-toggle sub-arrow hfe-menu-child-0'><i class='fa'><\/i><\/span><\/a><\/div>\n<ul class=\"sub-menu\">\n\t<li id=\"menu-item-1787\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/conveying-faq\/vacuum-system-technology\/\" class = \"hfe-sub-menu-item\">Vacuum System Technology<\/a><\/li>\n\t<li id=\"menu-item-1788\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/conveying-faq\/contamination\/\" class = \"hfe-sub-menu-item\">Contamination<\/a><\/li>\n\t<li id=\"menu-item-1789\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/conveying-faq\/upgrading-systems\/\" class = \"hfe-sub-menu-item\">Upgrading Systems<\/a><\/li>\n\t<li id=\"menu-item-1790\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastics-conveying\/conveying-faq\/angel-hair-fines-and-dust\/\" class = \"hfe-sub-menu-item\">Angel Hair Fines and Dust<\/a><\/li>\n<\/ul>\n<\/li>\n<\/ul> \n\t\t\t\t<\/nav>\n\t\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-d24c4a1 e-con-full e-flex e-con e-child\" data-id=\"d24c4a1\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-20ca1bd4 elementor-widget elementor-widget-page-title\" data-id=\"20ca1bd4\" data-element_type=\"widget\" data-widget_type=\"page-title.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\n\t\t<div class=\"hfe-page-title hfe-page-title-wrapper elementor-widget-heading\">\n\n\t\t\t\t\t\t\t\t\t\t\t<a href=\"https:\/\/www.novatec.com\/knowledge-center\">\n\t\t\t\t\t\t<h1 class=\"elementor-heading-title elementor-size-default\">\n\t\t\t\t\t\t\t\t\n\t\t\t\tAvoid Those Devilish Angel Hairs  \n\t\t\t<\/h1 > \n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-2669a67e e-con-full e-flex e-con e-child\" data-id=\"2669a67e\" data-element_type=\"container\">\n\t\t<div class=\"elementor-element elementor-element-73f0ebd e-con-full e-flex e-con e-child\" data-id=\"73f0ebd\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-5050271 elementor-widget elementor-widget-text-editor\" data-id=\"5050271\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>It sounds pretty, but you really don\u2019t want angel hair in your conveying system. Here are some ways to deal it.<\/p><p>Think cobwebs. In houses, they represent messiness, antiquity, and scary. In humans, they symbolize fuzzy thinking. In conveying systems for plastic resins, cobwebs\u2014called\u00a0<em>angel hair,<\/em>\u00a0<em>snakeskins, or streamers,\u00a0<\/em>can mean material degradation and contamination, product flaws and discoloration, plugged filters and pipelines, receiver problems, higher maintenance costs, and general inefficiencies in material conveyance, production, and profit making.<\/p><p>Angel hair is primarily a result of frictional heat and abrasion against smooth-walled pipes and elbows. While the best defense is not to have angel hair form to begin with, eliminating all angel hairs (as well as fines and dust) from production might not be possible. What is possible is minimizing the creation of angel hair, and then removing what have been created.<\/p><p>Here are some ways to manage angel hair formation: follow proper piping practices, use specialty elbows, reduce transfer velocities, run at cooler temperatures, and remove what angel hairs come down the line.<\/p><h2><strong>The problem<\/strong><\/h2><p>Frictional heat is the primary cause of angel hair. Resin pellets flowing down a pipeline travel primarily in an air stream down the middle of the pipe. That\u2019s true for \u201cstraights.\u201d Elbows \u201cbend\u201d the direction of the resin pellets. These bends cause pellets to hit the inner wall of the elbow. Depending on the resin properties, elbow design, and air velocities, some resins get deflected to other areas of the elbow and some get deflected back to the air stream. Most slide against the elbow wall (see Figure 1). This sliding generates frictional heat. Pellets with low melting points, soften and smear along the wall, much like a crayon smears color on a bedroom wall. Smearing can happen fast, and once started, it often grows as incoming pellets rub against the existing smear.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6625853 elementor-widget elementor-widget-image\" data-id=\"6625853\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t<figure class=\"wp-caption\">\n\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"500\" height=\"362\" src=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/fig1-elbow.jpg\" class=\"attachment-large size-large wp-image-1040\" alt=\"\" srcset=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/fig1-elbow.jpg 500w, https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/fig1-elbow-300x217.jpg 300w\" sizes=\"(max-width: 500px) 100vw, 500px\" \/>\t\t\t\t\t\t\t\t\t\t\t<figcaption class=\"widget-image-caption wp-caption-text\">Figure 1:  Plastic resins moving through an elbow hit and slide along the inner wall of the elbow, creating both an impact zone and a sliding, or friction, zone.<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-793c749 elementor-widget elementor-widget-text-editor\" data-id=\"793c749\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Incoming conveyed pellets randomly break off the smeared plastic into long, ribbon-like strands, almost like loose bird\u2019s nests. This is angel hair, which is then conveyed downstream, entangling with the unaffected resin already moving downstream, often plugging a feed area and eventually starving a receiver. At the very least, angel hair can contaminate resins at the receiver, including changing the resin\u2019s properties and color. In many cases, the angel hairs plug\u00a0<em>and<\/em>\u00a0contaminate.<\/p><h2><strong>Focus on proper pipe design<\/strong><\/h2><p>Piping layouts consist of straights and bends\u2014horizontal and vertical lengths of pipe connected by elbows. An effective way of minimizing angel hairs is to keep piping paths short and with few elbows and fittings. Doing this minimizes the impact and sliding zones in the conveying system. Second, it minimizes pressure drops, which affects air velocity\u2014the transport medium for conveying resin materials. If air velocities drop below the material\u2019s\u00a0<em>saltation velocity<\/em>, material will drop out of the air stream and just slide along a pipe or elbow. Last, the source of the air stream (blower or vacuum pump) will be happier: better able to maintain the target conveying speed and transfer rate, fewer hard stops or starts, less energy wasted.<\/p><p>Elbows will always be in a conveying system. For elbows, long-radius elbows should have a CLR six to nine times the pipe diameter. For elbows at the base of a high vertical rise, nine to 12 times is preferred.<\/p><h2><strong>Use specialty elbows<\/strong><\/h2><p>Angel hairs formation is worse in standard elbows with smooth inner surfaces. While smooth surfaces reduce minimize friction, material wind up sliding more along those surfaces. This generates the frictional heat that\u2019s an anathema to resins with low melting points.<\/p><p>Several types of specialty elbows deter angle hair formation . One type is based on scoring, etching, or otherwise roughening the inside surface of standard, smooth-walled elbows. The rough surface causes material to roll and tumble, rather than slide, along the surface. The tumbling generates less frictional heat than sliding. Surface treatments include\u00a0<em>shot peening or rifling (spiral groove).<\/em>\u00a0(see Figure 2)<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-563d389 elementor-widget elementor-widget-image\" data-id=\"563d389\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t<figure class=\"wp-caption\">\n\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"500\" height=\"384\" src=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/fig2-tubing.jpg\" class=\"attachment-large size-large wp-image-1041\" alt=\"\" srcset=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/fig2-tubing.jpg 500w, https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/fig2-tubing-300x230.jpg 300w\" sizes=\"(max-width: 500px) 100vw, 500px\" \/>\t\t\t\t\t\t\t\t\t\t\t<figcaption class=\"widget-image-caption wp-caption-text\">Figure 2: Rifled or spiral-grooved elbows cause resin pellets to tumble through the elbow instead of slide along its walls.<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-cb3e11c elementor-widget elementor-widget-text-editor\" data-id=\"cb3e11c\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><em>Pocket-type elbows<\/em>\u00a0also reduce formation of angel hair by creating a mini cyclone or simple barrier of resin pellets; the pellet-to-pellet interaction between incoming material and the pocket area keeps most of the pellets from hitting and sliding along the elbow wall.\u00a0<em>Blind tees<\/em>\u2014a standard pipe tee with one outlet capped\u2014acts like a pocket-type elbow; incoming pellets hit those built up in the capped outlet (see Figure 3).<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-214c537 elementor-widget elementor-widget-image\" data-id=\"214c537\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t<figure class=\"wp-caption\">\n\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"500\" height=\"396\" src=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/fig3-pocket-elbows.jpg\" class=\"attachment-large size-large wp-image-1042\" alt=\"\" srcset=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/fig3-pocket-elbows.jpg 500w, https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/fig3-pocket-elbows-300x238.jpg 300w\" sizes=\"(max-width: 500px) 100vw, 500px\" \/>\t\t\t\t\t\t\t\t\t\t\t<figcaption class=\"widget-image-caption wp-caption-text\">Figure 3: Other specialty elbows for reducing angel hair rely on pellet-to-pellet interaction to keep most of the pellets from hitting and sliding along the elbow\u2019s interior wall.<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-4803634 elementor-widget elementor-widget-text-editor\" data-id=\"4803634\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h3><strong>Run slower<\/strong><\/h3><p>Optimizing conveying velocity falls into the \u201cGoldilocks zone.\u201d Air velocities below the\u00a0<em>saltation velocity<\/em>\u00a0will create instabilities in the conveying system, the worst being the inability to convey material from pickup point to receiver. Just above the saltation velocity, material will get carried and the formation of angel hairs is significantly reduced. With excessive conveying velocities, material travels too fast. This does not lead to higher material transfer capacity, though.<\/p><p>So, regarding the air velocity in pneumatic conveying\u2026 less is better. The ideal average conveying velocity for plastic resins\u00a0<em>that are susceptible to angel hair formation\u00a0<\/em>is about 4,000 ft\/min.<\/p><h3><strong>Run cooler<\/strong><\/h3><p>Frictional heat is just part of the angel hair problem. The operating temperature of your conveying system should be low to begin with\u2014at the source: The air stream that conveys materials, whether positive pressure or vacuum blower systems (or both). Conveying at a typical 6 psi will raise the temperature within the conveying system about 85\u00b0F. It\u2019s worth noting that softer materials tend to get sticky at lower temperatures than hard resins.<\/p><p>You may need to install an inline cooler (air- or water-cooled) to reduce the temperature of the conveying air below the resin\u2019s melting point. Coolers may also be necessary to \u201cair condition\u201d the temperature of ambient air in warmer climates.<\/p><h3><strong>Remove it<\/strong><\/h3><p>Whatever angel hair that remains should be removed before blenders, feed hoppers or receivers. One type of angel hair trap consists of a drawer with an expanded stainless steel insert that fits into the takeoff box at the bottoms of silos and effectively traps angel hair for later removal. (Fig. 4) There are also in-line angel hair traps that can be used in conveying lines to remove angel hair. (Fig. 5)<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-0c7a6ac elementor-widget elementor-widget-image\" data-id=\"0c7a6ac\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"710\" height=\"400\" src=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/fig4-5.jpg\" class=\"attachment-large size-large wp-image-1043\" alt=\"\" srcset=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/fig4-5.jpg 710w, https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/fig4-5-300x169.jpg 300w\" sizes=\"(max-width: 710px) 100vw, 710px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5357f02 elementor-widget elementor-widget-text-editor\" data-id=\"5357f02\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<div class=\"flex-grow-1 container-fluid p-0 m-0\" role=\"main\"><div id=\"thick\" class=\"mx-auto mb-3\"><div id=\"kcBodyContainer\" class=\"row\"><p><strong style=\"font-size: 1.5em;\">The Best Solution<\/strong><\/p><div id=\"kcbody\" data-gtmid=\"isSC\"><p>Naturally, the best approach is to stop angel hair from forming in the first place and the good news is that you have several methods of minimizing the formation of angel hair so that its removal is not onerous. Selecting the right method for your plastics conveying system boils down to comparing installation costs vs. maintenance cost, the potential of material contamination, deficiencies in final product and plant shutdown<\/p><\/div><p>\u00a0<\/p><\/div><\/div><\/div><footer class=\"pt-4\"><div class=\"container text-white\"><div class=\"row mb-4\"><section class=\"col-12 col-lg-3 mb-4 mb-lg-0\"><div class=\"mb-3 d-flex\">\u00a0<\/div><\/section><\/div><\/div><\/footer>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-5e2519b6 e-con-full e-flex e-con e-child\" data-id=\"5e2519b6\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-4e10bdc elementor-widget elementor-widget-shortcode\" data-id=\"4e10bdc\" data-element_type=\"widget\" data-widget_type=\"shortcode.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div 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elementor-widget-image\" data-id=\"3583113\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t<figure class=\"wp-caption\">\n\t\t\t\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"777\" src=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/Conveying-Expert-0623-copy-768x777.png\" class=\"attachment-medium_large size-medium_large wp-image-2422\" alt=\"\" srcset=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/Conveying-Expert-0623-copy-768x777.png 768w, https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/Conveying-Expert-0623-copy-296x300.png 296w, https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/Conveying-Expert-0623-copy.png 1000w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/>\t\t\t\t\t\t\t\t\t\t\t<figcaption class=\"widget-image-caption wp-caption-text\">Ryan Ismirlian, Conveying Product Engineer Novatec, Inc.<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-db72973 elementor-widget elementor-widget-heading\" data-id=\"db72973\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Submit A Question<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-4b59994 elementor-button-align-stretch elementor-widget elementor-widget-form\" data-id=\"4b59994\" data-element_type=\"widget\" data-settings=\"{&quot;step_next_label&quot;:&quot;Next&quot;,&quot;step_previous_label&quot;:&quot;Previous&quot;,&quot;button_width&quot;:&quot;100&quot;,&quot;step_type&quot;:&quot;number_text&quot;,&quot;step_icon_shape&quot;:&quot;circle&quot;}\" 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