{"id":2978,"date":"2024-08-31T06:32:53","date_gmt":"2024-08-31T06:32:53","guid":{"rendered":"https:\/\/www.novatec.com\/knowledge-center\/?page_id=2978"},"modified":"2024-09-04T08:24:01","modified_gmt":"2024-09-04T08:24:01","slug":"which-resin-dryer-is-right-for-you","status":"publish","type":"page","link":"https:\/\/www.novatec.com\/knowledge-center\/plastic-drying-knowledge-center\/which-resin-dryer-is-right-for-you\/","title":{"rendered":"Which Resin Dryer Is Right For You?"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"2978\" class=\"elementor elementor-2978\" data-elementor-post-type=\"page\">\n\t\t\t\t<div class=\"elementor-element elementor-element-4f976ebe e-con-full e-flex e-con e-parent\" data-id=\"4f976ebe\" data-element_type=\"container\">\n\t\t<div class=\"elementor-element elementor-element-52bd7102 e-con-full e-flex e-con e-child\" data-id=\"52bd7102\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element 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class='fa'><\/i><\/span><\/a><\/div>\n<ul class=\"sub-menu\">\n\t<li id=\"menu-item-1566\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastic-drying-knowledge-center\/resin-drying-basics\/\" class = \"hfe-sub-menu-item\">Resin Drying Basics<\/a><\/li>\n\t<li id=\"menu-item-3039\" class=\"menu-item menu-item-type-custom menu-item-object-custom hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/wp-content\/uploads\/2023\/04\/Best-Practices-for-Effective-Polymer-Drying.pdf\" class = \"hfe-sub-menu-item\">Best Practices for Effective Polymer Drying<\/a><\/li>\n\t<li id=\"menu-item-3622\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastic-drying-knowledge-center\/resin-drying-basics\/overdrying-nylon-the-hidden-danger-sabotaging-your-parts\/\" class = \"hfe-sub-menu-item\">Overdrying Nylon: The Hidden Danger Sabotaging Your Parts<\/a><\/li>\n\t<li id=\"menu-item-3566\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastic-drying-knowledge-center\/resin-drying-basics\/the-hidden-dangers-of-desiccant-dust-in-resin-processing\/\" class = \"hfe-sub-menu-item\">The Hidden Dangers of Desiccant Dust in Resin Processing<\/a><\/li>\n\t<li id=\"menu-item-1567\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastic-drying-knowledge-center\/resin-drying-basics\/glossary-plastics-performance-issues\/\" class = \"hfe-sub-menu-item\">Glossary: Plastics Performance Issues<\/a><\/li>\n\t<li id=\"menu-item-683\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastic-drying-knowledge-center\/resin-drying-basics\/modern-vs-old\/\" class = \"hfe-sub-menu-item\">Cost: Old vs. Modern Drying Technology<\/a><\/li>\n<\/ul>\n<\/li>\n<li id=\"menu-item-3046\" class=\"menu-item menu-item-type-custom menu-item-object-custom menu-item-has-children parent hfe-has-submenu hfe-creative-menu\"><div class=\"hfe-has-submenu-container\" tabindex=\"0\" role=\"button\" aria-haspopup=\"true\" aria-expanded=\"false\"><a aria-expanded=\"false\" href=\"#\" class = \"hfe-menu-item\">Resin Types<span class='hfe-menu-toggle sub-arrow hfe-menu-child-0'><i class='fa'><\/i><\/span><\/a><\/div>\n<ul class=\"sub-menu\">\n\t<li id=\"menu-item-1568\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastic-drying-knowledge-center\/resin-types\/\" class = \"hfe-sub-menu-item\">Resin Types &#038; Their Impact on Drying<\/a><\/li>\n<\/ul>\n<\/li>\n<li id=\"menu-item-3047\" class=\"menu-item menu-item-type-custom menu-item-object-custom menu-item-has-children parent hfe-has-submenu hfe-creative-menu\"><div class=\"hfe-has-submenu-container\" tabindex=\"0\" role=\"button\" aria-haspopup=\"true\" aria-expanded=\"false\"><a aria-expanded=\"false\" href=\"#\" class = \"hfe-menu-item\">Types of Resin Dryers<span class='hfe-menu-toggle sub-arrow hfe-menu-child-0'><i class='fa'><\/i><\/span><\/a><\/div>\n<ul class=\"sub-menu\">\n\t<li id=\"menu-item-684\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastic-drying-knowledge-center\/resin-dryer-technologies\/\" class = \"hfe-sub-menu-item\">A Complete Guide to Resin Drying Technologies<\/a><\/li>\n\t<li id=\"menu-item-3475\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastic-drying-knowledge-center\/resin-dryer-technologies\/the-ultimate-guide-to-choosing-the-right-desiccant-resin-dryer\/\" class = \"hfe-sub-menu-item\">The Ultimate Guide to Choosing the Right Desiccant Resin Dryer<\/a><\/li>\n\t<li id=\"menu-item-4656\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastic-drying-knowledge-center\/resin-dryer-technologies\/the-ultimate-guide-to-compressed-air-resin-dryers-for-plastics-processors\/\" class = \"hfe-sub-menu-item\">The Ultimate Guide to Compressed Air Resin Dryers for Plastics Processors<\/a><\/li>\n\t<li id=\"menu-item-1569\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastic-drying-knowledge-center\/resin-dryer-technologies\/silo-dehumidification-hot-air-dryers\/\" class = \"hfe-sub-menu-item\">Silo Dehumidification\/Hot Air Dryers<\/a><\/li>\n\t<li id=\"menu-item-2755\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastic-drying-knowledge-center\/resin-dryer-technologies\/compressed-air-resin-dryers\/\" class = \"hfe-sub-menu-item\">Compressed Air Dryers<\/a><\/li>\n\t<li id=\"menu-item-1573\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastic-drying-knowledge-center\/resin-dryer-technologies\/membrane-dryers\/\" class = \"hfe-sub-menu-item\">Membrane Dryers<\/a><\/li>\n\t<li id=\"menu-item-2749\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastic-drying-knowledge-center\/resin-dryer-technologies\/resin-vacuum-dryers\/\" class = \"hfe-sub-menu-item\">Vacuum Dryers<\/a><\/li>\n\t<li id=\"menu-item-2754\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastic-drying-knowledge-center\/resin-dryer-technologies\/dual-bed-dryers\/\" class = \"hfe-sub-menu-item\">Dual Bed Dryers<\/a><\/li>\n\t<li id=\"menu-item-2752\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastic-drying-knowledge-center\/resin-dryer-technologies\/desiccant-wheel-rotor-dryers\/\" class = \"hfe-sub-menu-item\">Desiccant Wheel\/Rotor Dryers<\/a><\/li>\n\t<li id=\"menu-item-2751\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastic-drying-knowledge-center\/resin-dryer-technologies\/resin-dryer-technologies-crystallizers-for-reprocessing-pet\/\" class = \"hfe-sub-menu-item\">Crystallizers<\/a><\/li>\n\t<li id=\"menu-item-2753\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastic-drying-knowledge-center\/resin-dryer-technologies\/drying-hoppers-for-plastic-resins\/\" class = \"hfe-sub-menu-item\">Drying Hoppers for Plastic Resins<\/a><\/li>\n\t<li id=\"menu-item-1574\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastic-drying-knowledge-center\/resin-dryer-technologies\/gas-fired-process-heaters-for-resins\/\" class = \"hfe-sub-menu-item\">Gas-Fired Process Heaters<\/a><\/li>\n\t<li id=\"menu-item-1571\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastic-drying-knowledge-center\/resin-dryer-technologies\/portable-resin-drying-systems\/\" class = \"hfe-sub-menu-item\">Portable Resin Drying Systems<\/a><\/li>\n\t<li id=\"menu-item-2750\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastic-drying-knowledge-center\/resin-dryer-technologies\/central-resin-dryers\/\" class = \"hfe-sub-menu-item\">Central Resin Dryers<\/a><\/li>\n\t<li id=\"menu-item-1572\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastic-drying-knowledge-center\/resin-dryer-technologies\/pet-energy-saving-drying-systems\/\" class = \"hfe-sub-menu-item\">PET Energy-Saving Drying Systems<\/a><\/li>\n<\/ul>\n<\/li>\n<li id=\"menu-item-3057\" class=\"menu-item menu-item-type-post_type menu-item-object-page parent hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastic-drying-knowledge-center\/press-side-vs-central-plastic-resin-drying\/\" class = \"hfe-menu-item\">Press-Side vs. Central Plastic Resin Drying<\/a><\/li>\n<li id=\"menu-item-3339\" class=\"menu-item menu-item-type-post_type menu-item-object-page parent hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastic-drying-knowledge-center\/choosing-the-right-resin-moisture-analyzer\/\" class = \"hfe-menu-item\">Choosing the Right Resin Moisture Analyzer<\/a><\/li>\n<li id=\"menu-item-3338\" class=\"menu-item menu-item-type-custom menu-item-object-custom menu-item-has-children parent hfe-has-submenu hfe-creative-menu\"><div class=\"hfe-has-submenu-container\" tabindex=\"0\" role=\"button\" aria-haspopup=\"true\" aria-expanded=\"false\"><a aria-expanded=\"false\" href=\"#\" class = \"hfe-menu-item\">Resin Dryer Maintenance and Trouble Shooting<span class='hfe-menu-toggle sub-arrow hfe-menu-child-0'><i class='fa'><\/i><\/span><\/a><\/div>\n<ul class=\"sub-menu\">\n\t<li id=\"menu-item-1575\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastic-drying-knowledge-center\/resin-dryer-maintenance\/\" class = \"hfe-sub-menu-item\">Resin Dryer Maintenance<\/a><\/li>\n\t<li id=\"menu-item-3110\" class=\"menu-item menu-item-type-post_type menu-item-object-page hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastic-drying-knowledge-center\/resin-dryer-maintenance\/trouble-shooting-guide-for-wheel-dryers\/\" class = \"hfe-sub-menu-item\">Trouble Shooting Guide for Wheel Dryers<\/a><\/li>\n<\/ul>\n<\/li>\n<li id=\"menu-item-3054\" class=\"menu-item menu-item-type-custom menu-item-object-custom parent hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/novatec-markhaynie-summerweather-whitepaper-final-1.pdf\" class = \"hfe-menu-item\">How to Optimize Resin Drying in Humid Weather<\/a><\/li>\n<li id=\"menu-item-3056\" class=\"menu-item menu-item-type-custom menu-item-object-custom parent hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/Energy-Saving-Resin-Drying-Installations.pdf\" class = \"hfe-menu-item\">Energy Saving Tips for Resin Dryers<\/a><\/li>\n<li id=\"menu-item-1576\" class=\"menu-item menu-item-type-post_type menu-item-object-page parent hfe-creative-menu\"><a href=\"https:\/\/www.novatec.com\/knowledge-center\/plastic-drying-knowledge-center\/faqs\/\" class = \"hfe-menu-item\">Frequently Asked Questions<\/a><\/li>\n<\/ul> \n\t\t\t\t<\/nav>\n\t\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-31c00165 e-con-full e-flex e-con e-child\" data-id=\"31c00165\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-4d051670 elementor-widget elementor-widget-text-editor\" data-id=\"4d051670\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Selecting the right resin dryer can be a challenging task, considering the multitude of options available. For many years, the choice was simply between hot-air and dehumidifying desiccant dryers. However, in recent years, new dryer types have emerged on the market, and processors now have at least five different types of dryers to choose from, each with its own benefits and limitations. In this article, we\u2019ll explore the different types of resin dryers available and discuss problems with the traditional \u2018time-based\u2019 drying process, which is typically inaccurate and can lead to over-dried or under-dried parts as well as wasted production time.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e5d87a3 elementor-widget elementor-widget-heading\" data-id=\"e5d87a3\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Types of Resin Dryers:<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-df5c84c e-con-full e-flex e-con e-child\" data-id=\"df5c84c\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-741fb62 elementor-widget__width-initial elementor-widget elementor-widget-image\" data-id=\"741fb62\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"386\" height=\"453\" src=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/wdirfy-hot-air-1.png\" class=\"attachment-large size-large wp-image-2986\" alt=\"\" srcset=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/wdirfy-hot-air-1.png 386w, https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/wdirfy-hot-air-1-256x300.png 256w\" sizes=\"(max-width: 386px) 100vw, 386px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-787aa35 elementor-widget elementor-widget-text-editor\" data-id=\"787aa35\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h4>Hot Air Dryers<\/h4><p>Hot-air dryers are a good choice for resins that have no affinity to moisture. Non-hygroscopic resins such as polyolefins, polystyrene, and PVC pick up only surface moisture from condensation when exposed to humid air. Hot-air dryers use heated ambient air to dry the resin pellets. They are simple, reliable, and relatively inexpensive compared to other types of dryers. However, hot-air dryers are not suitable for drying hygroscopic resins like nylon and polycarbonate.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-07a23d6 e-con-full e-flex e-con e-child\" data-id=\"07a23d6\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-72cdc3b elementor-widget__width-initial elementor-widget elementor-widget-image\" data-id=\"72cdc3b\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"390\" height=\"320\" src=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/wdirfy-vacuum-1.png\" class=\"attachment-large size-large wp-image-2990\" alt=\"\" srcset=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/wdirfy-vacuum-1.png 390w, https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/wdirfy-vacuum-1-300x246.png 300w\" sizes=\"(max-width: 390px) 100vw, 390px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-01ddcce elementor-widget elementor-widget-text-editor\" data-id=\"01ddcce\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h4>Vacuum Dryers<\/h4><p>Vacuum dryers use a vacuum to lower the boiling point of water, allowing moisture to evaporate from the resin pellets at lower temperatures. By subjecting the resin to a vacuum environment, the boiling point of water decreases, allowing moisture to evaporate at lower temperatures. This reduces the risk of resin degradation or thermal damage, especially for heat-sensitive materials making vacuum dryers ideal for drying heat-sensitive resins that cannot be dried at high temperatures. Vacuum dryers have also come into the mainstream recently because of their speed in drying and low cost of operation. The 30 lb.\/hr. models are very well positioned for lab applications.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-d068f8a e-con-full e-flex e-con e-child\" data-id=\"d068f8a\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-26ee002 elementor-widget__width-initial elementor-widget elementor-widget-image\" data-id=\"26ee002\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"358\" height=\"343\" src=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/wdirfy-infrared-1.png\" class=\"attachment-large size-large wp-image-2997\" alt=\"\" srcset=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/wdirfy-infrared-1.png 358w, https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/wdirfy-infrared-1-300x287.png 300w\" sizes=\"(max-width: 358px) 100vw, 358px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-dbba545 elementor-widget elementor-widget-text-editor\" data-id=\"dbba545\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h4>Infrared Dryers<\/h4><p>Infrared dryers use infrared radiation to heat the resin pellets, allowing moisture to evaporate. Infrared dryers are generally used in drying PET for sheet and some fiber applications. They tend to have a higher cost than a typical desiccant dryer but can be very competitive when doing both crystallizing and primary drying. The infrared heat penetrates well to the inside of the resin flake or pellet and drives the moisture out while crystallizing the resin at the same time. These dryers can shorten the drying crystallizing process start up from 6-10 hours to one hour.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-b628e39 elementor-widget elementor-widget-text-editor\" data-id=\"b628e39\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h3>Membrane Dryers &amp; Compressed Air Dryers<\/h3><p>A compressed air resin dryer is a type of dryer used to remove moisture from plastic resin using compressed air. The dryer uses a combination of heat and compressed air to dry the resin. A membrane dryer is a type of compressed air dryer that uses a membrane to remove moisture and other contaminants from the air; however, it is easy to get confused about the differences between membrane dryers and compressed air dryers but when it comes to resin drying it is critical to understand the differences. Firstly, compressed air dryers typically reduce the dew point of the incoming air by only 10 to 20 degrees F. That means if the incoming air is at a 40-degree dew point, your plastic pellets will only see \u201cdrying air\u201d with a 20 or 30-degree dew point, despite the fact that resin manufacturers specify that most resins be dried by -40 degree dew point air. So in some geographic areas where it is typically humid, these compressed air dryers will not work very well at all. In climates that are typically dry in the winter but often humid during summer months, the compressed air dryer may work alright during the winter but have to be shut down during humid days in the Spring, Summer, and Fall.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-365eb90 e-con-full e-flex e-con e-child\" data-id=\"365eb90\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-99904e6 elementor-widget__width-initial elementor-widget elementor-widget-image\" data-id=\"99904e6\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"365\" height=\"435\" src=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/wdirfy-membrane-1.png\" class=\"attachment-large size-large wp-image-2998\" alt=\"\" srcset=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/wdirfy-membrane-1.png 365w, https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/wdirfy-membrane-1-252x300.png 252w\" sizes=\"(max-width: 365px) 100vw, 365px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-ef496e8 elementor-widget elementor-widget-text-editor\" data-id=\"ef496e8\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Conversely, Membrane dryers, much like desiccant dryers, produce -40\u00b0 low dew point air for drying \u2013 year-round, regardless of humidity. The low dew point is achieved by drying high dew point compressed air with a hollow fiber membrane that separates the moisture from the airstream. These systems can provide similar economies to a desiccant dryer if equipped with the necessary flow. The membrane has an extremely long life and they have no moving parts making them very well-fitted for smaller injection molding applications.<\/p><p>\u00a0<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-74f403d elementor-widget elementor-widget-text-editor\" data-id=\"74f403d\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The other big difference is the comparison of operating costs. Plain compressed air dryers use about 3 times as much compressed air as membrane dryers with a built-in membrane. Even compressed air dryers with add-on membranes use about 2.5 times as much compressed air as membrane dryers with built-in membranes. You may save some money on the initial purchase of a compressed air dryer or one with an add-on membrane BUT your operating costs will be so much lower with the built-in membrane dryer that over a 10-year period, you will save tens of thousands of dollars to dry your plastic resins.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5f73b0d elementor-button-info elementor-align-center elementor-widget elementor-widget-button\" data-id=\"5f73b0d\" data-element_type=\"widget\" data-widget_type=\"button.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-button-wrapper\">\n\t\t\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-sm\" href=\"https:\/\/www.novatec.com\/membrane-compressed-air-and-nitrogen\/\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">Learn More About Novatec Membrane Dryers<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-907e31f elementor-widget elementor-widget-heading\" data-id=\"907e31f\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Problems with the Traditional Drying Process<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-33435af e-con-full e-flex e-con e-child\" data-id=\"33435af\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-cca5a46 elementor-widget__width-initial elementor-widget elementor-widget-image\" data-id=\"cca5a46\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"798\" height=\"366\" src=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/wdirfy-problems-2.png\" class=\"attachment-large size-large wp-image-3008\" alt=\"\" srcset=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/wdirfy-problems-2.png 798w, https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/wdirfy-problems-2-300x138.png 300w, https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/wdirfy-problems-2-768x352.png 768w\" sizes=\"(max-width: 798px) 100vw, 798px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a83332a elementor-widget elementor-widget-text-editor\" data-id=\"a83332a\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>One of the most significant challenges in the plastics industry, regardless of the type of dryer you have, is achieving precise drying operations before the part-making process can begin. Hygroscopic resins like nylon and polycarbonate are notorious for absorbing moisture, and this moisture is absorbed even on the molecular level. This means that no one can tell if their resin pellets have a high or low moisture content without using extremely expensive moisture analysis equipment which tends to be more expensive than the dryers themselves.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-34a1bbe elementor-widget__width-initial elementor-widget elementor-widget-image\" data-id=\"34a1bbe\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"812\" height=\"290\" src=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/wdirfy-man-genie-1.png\" class=\"attachment-large size-large wp-image-3009\" alt=\"\" srcset=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/wdirfy-man-genie-1.png 812w, https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/wdirfy-man-genie-1-300x107.png 300w, https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/wdirfy-man-genie-1-768x274.png 768w\" sizes=\"(max-width: 812px) 100vw, 812px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-7843b1b e-con-full e-flex e-con e-child\" data-id=\"7843b1b\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-1f1e5ea elementor-widget elementor-widget-text-editor\" data-id=\"1f1e5ea\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>One of the mBecause of this, processors traditionally dry resin pellets based on an estimated time from the resin manufacturer, which is printed in the technical data sheet. However, even the same gaylord of resin received the same day from the same resin manufacturer can have vastly different moisture content from gaylord to gaylord. Drying resin based on the manufacturer\u2019s estimated dry time is typically inaccurate and can lead to overdried or under-dried parts, which can result in defects that wouldn\u2019t be found out until after the partmaking process is completed and it\u2019s too late. Additionally, since the manufacturer\u2019s estimated drying time might be much longer than what is actually needed, it can lead to excessive energy usage and wasted production time. Wouldn\u2019t it be better to use that wasted time to make more parts each day?ost significant challenges in the plastics industry, regardless of the type of dryer you have, is achieving precise drying operations before the part-making process can begin. Hygroscopic resins like nylon and polycarbonate are notorious for absorbing moisture, and this moisture is absorbed even on the molecular level. This means that no one can tell if their resin pellets have a high or low moisture content without using extremely expensive moisture analysis equipment which tends to be more expensive than the dryers themselves.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-b08ae5b elementor-widget elementor-widget-heading\" data-id=\"b08ae5b\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Introducing DryerGenie\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-7815efb e-con-full e-flex e-con e-child\" data-id=\"7815efb\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-7c2f222 elementor-widget__width-initial elementor-widget elementor-widget-image\" data-id=\"7c2f222\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"385\" height=\"484\" src=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/wdirfy-dryergenie-1.png\" class=\"attachment-large size-large wp-image-3014\" alt=\"\" srcset=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/wdirfy-dryergenie-1.png 385w, https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/wdirfy-dryergenie-1-239x300.png 239w\" sizes=\"(max-width: 385px) 100vw, 385px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a0feed4 elementor-widget elementor-widget-text-editor\" data-id=\"a0feed4\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Novatec has recently released a new product called DryerGenie, which is a revolutionary and affordable solution to the inaccuracy of time-estimate-based drying.\u00a0DryerGenie consists of a sensor array built into the nose and handle of a specialized DryerGenie pick-up lance, which works in conjunction with an artificial intelligence software system to calculate the moisture content of the plastic resin during the pick-up process in the gaylord before the resin pellets are sent to the dryer. This moisture data is used by DryerGenie\u2019s A.I. software system to automatically adjust your dryer\u2019s parameters, such as residence dry time, temperature, dew point, and blower speed, to provide the most perfectly dried resin in the least amount of time.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-0619dfa elementor-widget elementor-widget-text-editor\" data-id=\"0619dfa\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>DryerGenie\u2019s A.I.-drive \u201cmoisture-based\u201d drying ensures that processors can always make perfectly dried parts that are never over-dried or under-dried, resulting in significant savings. With DryerGenie, processors can save up to $50,000 per dryer each year, mainly due to increased utilization and partly due to decreased energy usage.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-8ea0056 elementor-widget elementor-widget-image\" data-id=\"8ea0056\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"810\" height=\"374\" src=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/wdirfy-lance-1.png\" class=\"attachment-large size-large wp-image-3027\" alt=\"\" srcset=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/wdirfy-lance-1.png 810w, https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/wdirfy-lance-1-300x139.png 300w, https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/wdirfy-lance-1-768x355.png 768w\" sizes=\"(max-width: 810px) 100vw, 810px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-4322086 elementor-widget elementor-widget-text-editor\" data-id=\"4322086\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h4 class=\"fancy-heading\"><span class=\"main-head tf_block\">Join the &#8216;Moisture-Based&#8217; Drying Revolution<\/span><\/h4><p><span style=\"font-size: 16px;\">In conclusion, when selecting a resin dryer, it is essential to consider the moisture affinity of the resin being processed. Hot-air dryers are suitable for non-hygroscopic resins, while desiccant dryers are suitable for more hygroscopic resins. However, even with the right dryer in place, the challenge of achieving precise drying operations remains. Novatec\u2019s DryerGenie provides a solution to an intrinsic problem the plastics processing industry has been facing for over a half century and, at last, allows processors to make perfectly dried parts in the least amount of time while ensuring there is no wasted material or wasted production time. By using DryerGenie in combination with your dryer, processors can finally reduce their start-up times and increase utilization and efficiency so they can achieve their most desired goal: making more parts each day! To learn more about DryerGenie, visit\u00a0<\/span><a style=\"font-size: 16px; background-color: #ffffff;\" href=\"https:\/\/www.novatec.com\/dryergenie\" target=\"_blank\" rel=\"noopener\">www.novatec.com\/dryergenie<\/a><span style=\"font-size: 16px;\">.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-286a688a e-con-full e-flex e-con e-child\" data-id=\"286a688a\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-68dac169 elementor-widget elementor-widget-shortcode\" data-id=\"68dac169\" data-element_type=\"widget\" data-widget_type=\"shortcode.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-shortcode\">\t\t<div data-elementor-type=\"section\" data-elementor-id=\"655\" class=\"elementor elementor-655\" data-elementor-post-type=\"elementor_library\">\n\t\t\t<div class=\"elementor-element elementor-element-66df30ab 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decoding=\"async\" width=\"260\" height=\"172\" src=\"https:\/\/www.novatec.com\/knowledge-center\/wp-content\/uploads\/2024\/08\/Mark-Haynie_Novatec.1678813405148.webp\" class=\"attachment-full size-full wp-image-364\" alt=\"\" \/>\t\t\t\t\t\t\t\t\t\t\t<figcaption class=\"widget-image-caption wp-caption-text\">Mark Haynie Vice President, Moisture &amp; Drying<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-31a085ad elementor-widget elementor-widget-heading\" data-id=\"31a085ad\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Submit A Question<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-1dbd06e3 elementor-button-align-stretch elementor-widget elementor-widget-form\" data-id=\"1dbd06e3\" 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